- Job Title: CCR Operator
- Company: UltraTech Cement Ltd., Aditya Birla Group
- Degree: Diploma in a relevant engineering field
- Location: Uttar Pradesh, India
- Experience: 3-5 years in a similar role in cement manufacturing, with experience in CCR operations, cement and coal mills, and quality control
- Employment Type: Full-time
- Salary: ₹4,00,000 to ₹6,00,000 per annum
Job Purpose:
Aditya Birla Group is hiring CCR Operationin to assist and enhance the operational procedures of UltraTech Cement Ltd., the largest cement producer in India. As a CCR (Central Control Room) Operator, your duties will include ensuring the performance of production, keeping pleasant manage in the course of numerous procedures, and imposing price-powerful techniques in operations. You will work toward sustaining production Aditya Birla Group optimization by imposing continuous development measures and making sure seamless operation of plant gadget. Key to this role is the optimization of power consumption and the improvement of operational parameters, focusing on sustainable practices and nice guarantee.
Key Responsibilities:
- Operational Management:
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- Your role will consist of overseeing the operation and optimization of Vertical Roller Mills (VRM) and coal mills, that are indispensable to accomplishing centered manufacturing and strength. The key movements for this KRA (Key Result Area) are:
- Monitor and Control Operations:
- Continuously verify gadget operation and pleasant parameters.
- Identify abnormalities and record them to the Senior Head (SH) of Process and CCR Operator to take corrective movement.
- Ensure that manufacturing activities are aligned with daily production planning to fulfill focused dreams.
- Automation and Optimization:
- Automate and monitor the VRM/coal mill circuits to save you idle device strolling, that may result in inefficiencies.
- Implement preventative upkeep (PM) checklists to ensure easy and uninterrupted operations.
- Conduct evaluation of breakdowns the usage of “why-why” and PM analysis, figuring out root reasons and taking corrective moves.
- Energy Optimization:
- Regularly overview manufacturing and energy consumption developments, making sure energy use is within perfect limits.
- Take corrective moves wherein essential to lessen power consumption with out compromising manufacturing first-class.
- Monitor changes in cement grades and make certain proper coping with to maintain product satisfactory.
- Maintenance Coordination:
- Assist the SH of Process and Quality Control (P&QC) in coordinating daily operations to make certain easy plant functioning.
- Work carefully with the respective departments to ensure green managing of renovation issues, making sure minimal downtime.
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- Cost Control:
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- This KRA focuses on ensuring that the operations are inside budgeted prices. You will paintings closer to identifying opportunities for price savings and optimizing useful resource utilization.
- Tracking and Reporting Costs:
- Monitor and track gadget utilization, figuring out regions wherein needless power Aditya Birla Group is hiring CCR Operationin intake takes place.
- Ensure that device isn’t always idly going for walks and that energy-saving gadget is getting used effectively.
- Control using grinding media and ensure it is in the detailed price range.
- Cost Optimization Measures:
- Implement measures counseled to lessen value variances after evaluating real and budgeted costs.
- Focus on lowering fake air and idle system running.
- Initiate procurement of grinding media in the course of deliberate shutdowns to keep away from excessive inventory.
- Resource Optimization:
- Take steps to reduce contractor manpower usage and extra time costs via optimizing hard work deployment.
- Make certain that all operations are done in line with the employer’s fee-slicing measures.
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- Continuous Improvement & Process Maintenance:
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- Continuous development and renovation are key additives of this position. The function will contain figuring out regions for operational development and making sure protection tasks are finished efficiently.
- Identify and Implement Improvements:
- Conduct focused research to pick out areas where system enhancements may be made.
- Propose modifications to improve productivity and efficiency in operations.
- Shutdown Coordination:
- Assist with coordination of shutdown sports, making sure that refractory paintings is performed in line with specs.
- Supervise an appropriate set up of castables and take necessary trials of standby equipment.
- Data Analysis and Feasibility Studies:
- Assist in records series, analysis, and implement corrective actions as per the action plan.
- Perform method flow measurements and make sure that any abnormalities are immediately addressed.
- Leakage Identification and Correction:
- Identify and accurate any source of leakage to ensure minimum wastage inside the gadget.
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- Legal and Statutory Compliance:
- Ensuring that every one operations follow legal, statutory, and industry requirements is essential.
- Compliance with Statutory Requirements:
- Ensure proactive renewal of product licenses and compliance with BIS (Bureau of Indian Standards) requirements.
- Keep tune of required statutory expenses and make certain timely price to keep away from consequences.
- Laboratory Compliance:
- Supervise the calibration of all laboratory gadget and preserve information.
- Ensure that each one check effects conform to the statutory and inner specifications.
- Monitor the statutory compliance of process necessities and ensure that every one exams are executed as per hints.
- Quality Control:
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- Quality manage plays a essential function in ensuring that uncooked materials, in-manner materials, and completed merchandise meet the preferred standards.
- Supervision of Sampling and Testing:
- Oversee the sampling and testing of uncooked substances, process intermediates, and completed merchandise, along with coal, gypsum, clinker, and cement.
- Monitor moisture content material in raw materials and take corrective moves inside the method whilst required.
- Data Entry and Analysis:
- Ensure that quality management module facts in SAP is as it should be entered and updated.
- Coordinate and supervise laboratory activities, ensuring adherence to fine requirements.
- Timely Reporting of Deviations:
- Inform the SH of P&QC of any deviations within the check results in opposition to the set up standards.
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- Raw Materials Handling:
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- Your function may also involve the efficient managing of uncooked materials, including their unloading, feeding, and quality tracking.
- Storage and Monitoring of Raw Materials:
- Inspect and prepare storage locations for uncooked substances such as coal and different raw inputs.
- Maintain facts of the high-quality and quantity of saved materials, ensuring accurate reporting and tracking.
- MIS Reporting:
- Generate and hold an accurate Management Information System (MIS) record for intake, receipt, and stock repute.
- Ensure well timed final touch of bodily inventory assessments to keep away from discrepancies.
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- System Management:
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- You will play a essential function in enforcing various pleasant and protection control structures at the plant.
- ISO, EMS, and OHSAS Compliance:
- Ensure powerful implementation of ISO, EMS (Environmental Management Systems), OHSAS (Occupational Health and Safety Assessment Series), SA 8000, and WCM (World Class Manufacturing) systems.
- Promote non-stop development in plant operating conditions and pleasant requirements through worker involvement.
- Abnormality Rectification:
- Identify abnormalities along with spillage, leakages, and unsafe conditions, and take corrective movements.
- Foster a culture of 5S and Kaizen to improve operational efficiency and plant protection.
- Performance Improvement:
- Regularly assess the overall performance of numerous systems and take steps to enhance efficiency and decrease waste.
- Participate in WCM activities and encourage crew participants to stick to first-class practices.
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- Safety, Health, and Environmental (SHE) Compliance:
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- Safety and environmental sustainability are on the center of this position. You will need to make sure adherence to protection protocols Aditya Birla Group is hiring CCR Operationin and environmental standards for your region.
- Safety Compliance:
- Ensure one hundred% compliance with all protection standards within the phase.
- Educate and teach group participants about safety hazards and how to mitigate them, which includes the usage of private protective system (PPE).
- Environmental Sustainability:
- Actively participate in initiatives aimed at reducing environmental impact, which includes waste reduction and aid conservation.
- Ensure adherence to environmental protection standards which include dust manipulate and emissions control.
- Accident Reporting and Safety Training:
- Conduct day by day tool-field talks and take part in protection sub-committees and safety education packages.
- Report incidents, injuries, or close to misses inside the system to make certain that corrective moves are taken promptly.
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Qualifications:
- To qualify for this position, candidates need to own:
- A Diploma in a relevant engineering area.
- Minimum of three-5 years of experience in a comparable role in a cement production environment, with hands-on understanding Aditya Birla Group of CCR operations, cement and coal generators, and best manage.
- Key Skills and Competencies:
- Strong information of plant operations and system management.
- Proficient in fee manage and optimizing aid usage.
- Excellent information of method development techniques like PM evaluation and Kaizen.
- Familiarity with fine management structures and BIS compliance.
- Ability to handle raw materials successfully and manipulate the logistics in their movement and garage.
- A deep dedication to safety and environmental sustainability.
- Effective communique and coordination capabilities to work with a couple of departments.
Conclusion:
As a CCR Operator at UltraTech Cement Ltd., your function is vital in ensuring the smooth, efficient, and value-powerful operation of the cement manufacturing Aditya Birla Group plant. You will be liable for dealing with production approaches, optimizing energy utilization, retaining top notch standards, and enforcing non-stop development projects. This function gives a challenging and profitable possibility to contribute to one in every of India’s most prominent cement producers even as adhering to the highest protection, best, and Aditya Birla Group is hiring CCR Operationin environmental standards.
How to Apply
- Click “Apply Now” at the venture listing.
- Redirect to our profession portal or companion internet page.
- Complete and put up the application form.
- Check your e-mail for affirmation and further commands
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